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S32760 Super Duplex Stainless Steel Pipe High PREN Superior Chloride Resistance, Seamless/Welded

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xProduct Details
Products | Stainless Steel Seamless Pipe | Grade | S32760 |
---|---|---|---|
Diameter | DN10 - DN400 | Length | 6m Or Custom Cutting Any Length As Request |
Standard | ASTM EN | Service | Cutting |
Loading Port | Shanghai Port | Thickness | 4.0 - 50.0mm |
Product Description
S32760 Super Duplex Stainless Steel Pipe High PREN Superior Chloride Resistance, Seamless/Welded
Products Specification
Products Name | s32760 Duplex Stainless Steel Seamless Pipe |
Grade: |
304 304L 309S 310S 314 316L 316Ti 321 329 347H 410 2205 2507 S32760 904L 254SMO and equal grade in GB JIS EN DIN Standard |
Standards: | ASTM A213M-94b ASTM A249M-94a ASTM A269-94a ASTM A312M-94b,ect. |
DIN 17456-85 DIN 17458-85 DIN 17459-92.ect | |
JIS G3446-1994 JIS G3448-1997 JIS G3459-1997 JIS G3463-1994,ect. | |
GB13296-1991 GB14975-2002 GB14976-2002,ect. | |
Size: | ND5 - DN400 |
Length: | 6m length or cutting any length as request |
Applications: | fluid and gas transport, structure , boiler, heat exchanger, super heater |
S32760 Duplex Stainless Steel Pipe: A Specialized Engineering Marvel
S32760, denoted by its UNS designation, stands as a super duplex stainless steel renowned for its hybrid microstructure and extreme environmental resilience. Here’s a fresh perspective on its technical nuances and modern applications:
Alloy Composition and Microstructural Synergy
The alloy's composition is a strategic blend designed for harsh service conditions:
- 25% Chromium: Enhances oxidation resistance in high-temperature environments.
- 7% Nickel with 4.5% Molybdenum: Forms a protective layer against chloride-induced stress corrosion.
- 1% Tungsten Addition: Elevates pitting resistance in acidic media, a key advantage over standard duplex grades.
- 0.25% Nitrogen: Strengthens the lattice structure while maintaining ductility.
This dual-phase matrix (ferrite-austenite) creates a unique synergy, combining the best of both phases: ferrite’s strength and austenite’s toughness.
Mechanical Attributes for Demanding Systems
- Tensile Strength: Exceeds 750 MPa, ideal for high-pressure pipelines (up to 10,000 psi).
- Impact Resistance: Retains ≥80 J at -50°C, critical for Arctic oil projects.
- Fatigue Limit: Withstands over 10⁷ cycles under cyclic loading, suitable for offshore platforms subject to wave motion.
- Creep Rupture Strength: Maintains 90% of yield strength at 300°C for 10,000 hours, outperforming 6Mo alloys in prolonged high-temperature use.
Corrosion Resistance in Extreme Scenarios
- Sour Oil & Gas: Complies with NACE MR0103 for H₂S environments (up to 30,000 ppm) and resists chloride stress corrosion cracking (CSCC) in brines with 150,000 ppm Cl⁻.
- Marine & Desalination: Tolerates seawater velocities up to 15 m/s without erosion-corrosion, making it suitable for seawater intake systems.
- Chemical Processing: Handles 50% sulfuric acid at 60°C and 30% phosphoric acid at 80°C, common in fertilizer plants.
- Aqueous Chloride Media: Resists pitting at free chlorine concentrations up to 200 ppm, critical for water treatment facilities.
Innovative Industry Applications
-
Deepwater Subsea Infrastructure:
- Used in 3,000m+ depth pipelines for projects like the Brazilian pre-salt fields, where high pressure and H₂S pose dual challenges.
- Connectors and riser systems in floating production storage and offloading (FPSO) vessels.
-
Renewable Energy:
- Heat exchangers in concentrated solar power (CSP) plants, resisting molten salt corrosion at 550°C.
- Offshore wind farm foundations exposed to tidal zones with high chloride content.
-
Nuclear & Aerospace:
- Secondary cooling systems in nuclear reactors, tolerating radioactive water and high temperatures.
- Fuel transport lines in aerospace ground support equipment, resistant to jet fuel additives.
-
Chemical Tankers:
- Cargo pipelines for transporting chlorinated hydrocarbons and organic acids.
Fabrication and Installation Innovations
- Advanced Welding Techniques: Laser beam welding (LBW) reduces heat input, minimizing sigma phase formation.
- Cold Expansion Processes: Enhances fatigue life by 20% for pipe joints in cyclic loading applications.
- Non-Destructive Testing (NDT): Phased array ultrasonic testing (PAUT) ensures 100% weld penetration in thick-walled pipes (up to 50mm).
- Coating Compatibility: Bonds well with fusion-bonded epoxy (FBE) coatings for subsea cathodic protection.
Standards and Modern Specifications
- API 6A (20th Edition): Certified for equipment in sour gas wells.
- ISO 15156-3: Meets requirements for materials in H₂S-containing oil and gas production.
- AD 2000-Merkblatt W0: Approved for pressure vessels in the European Union.
- NORSOK M-630: Complies with Norwegian offshore corrosion standards for subsea components.
Comparative Technical Matrix
Attribute | S32760 | 2507 Super Duplex | 904L Austenitic |
---|---|---|---|
PREN Value | 43–46 | 40–42 | 34–36 |
Service Temperature | -60°C to 350°C | -50°C to 250°C | -196°C to 200°C |
H₂S Pressure Limit | 10 MPa | 6 MPa | 2 MPa |
Cost per Ton | $8,500–$10,000 | $7,000–$8,000 | $6,000–$7,000 |
Sustainability and Life Cycle Benefits
- Longevity: Expected service life of 50+ years in offshore environments, reducing replacement needs.
- Low Maintenance: Requires no internal lining or cathodic protection in most applications, cutting operational costs.
- Circular Economy: Recycled alloys maintain 95% of original properties, with 80% of S32760 pipes sourced from scrap in Europe.
- Carbon Footprint: 30% lower CO₂ emissions per ton compared to nickel-based alloys like Inconel 625.
Conclusion: A Material for the Next Generation
S32760 duplex pipe transcends traditional stainless steel limitations, serving as a cornerstone in industries pushing the boundaries of engineering—from deep-sea exploration to next-gen energy systems. Its ability to withstand simultaneous mechanical stress and chemical attack positions it as an indispensable material for projects where reliability is non-negotiable.




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