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Cold Drawn Alloy Steel Round Bar for Mechanical Engineering Applications
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x| 製品名 | 合金鋼丸棒 | 直径 | 10~450mm |
|---|---|---|---|
| 長さ | 6m | 技術 | 熱間圧延 |
| サービス | 切断 | MOQ | 1トン |
| 積み込み口 | 上海港 | 標準 | ASTM EN GB |
Cold Drawn Alloy Steel Round Bar for Mechanical Engineering Applications
Products Specification
|
Products Name |
Alloy Steel Round Bar |
|
Diameter |
20 - 350 mm |
|
Length |
6m or custom cutting any length as request |
|
Type |
Hot Rolled |
|
Brand |
BAOSTEEL DELTA DONGBEI HUAXI SHAGANG.etc |
|
MOQ |
1 Ton |
|
Loading Port |
Shanghai Port |
|
Packing |
packing by steel wire rope |
|
Deliver time |
5 - 7 days for stock materials |
|
Other Grade |
Q195,Q235,10#,20#,35#,45#,Q215,Q345,12Cr1Mov,15CrMo ,20Cr,40Cr,20CrMo,35CrMo,42CrMo,40CrNiMo,GCr15,65Mn,50Mn, 50Cr,3Cr2W8V,20CrMnTi,25Cr2MoVA,5CrMnMo ,38CrMoAl, 30CrMnSiA,B16,31CrMoV9 |
|
Standard |
ASTM GB EN DIN |
|
Application |
Structure and Industrial |
Product Overview
Key Advantages of Cold Drawing
- ✅ Improved Surface Finish: Smooth, scale-free surface with roughness as low as Ra 0.8–1.6 µm
- ✅ Tighter Dimensional Tolerances: Up to h8/h9 standard (custom h7 available) per ISO 286
- ✅ Enhanced Mechanical Properties: Increased tensile and yield strength due to strain hardening (up to 15–25% higher than hot-rolled equivalents)
- ✅ Excellent Straightness: Typically ≤ 0.3 mm/m, reducing alignment issues during assembly
- ✅ Consistent Cross-Section: Uniform diameter along the entire length
- ✅ Clean & Ready-to-Use: No decarburization or oxide scale—ideal for direct CNC machining or grinding
Common Grades & Chemical Composition
| Grade (GB/T 3077) | AISI/SAE Equivalent | Key Alloying Elements (Typical %) | Primary Use Case |
|---|---|---|---|
| 20Cr | 5120 | C: 0.17–0.24, Cr: 0.70–1.00 | Case-hardened pins, small gears |
| 40Cr | 5140 | C: 0.37–0.44, Cr: 0.80–1.10 | Shafts, bolts, medium-stress parts |
| 42CrMo4 | 4140 | C: 0.38–0.45, Cr: 0.90–1.20, Mo: 0.15–0.25 | High-strength axles, tool holders |
| 35CrMo | 4135 | C: 0.32–0.40, Cr: 0.80–1.10, Mo: 0.15–0.25 | Connecting rods, heavy-duty fasteners |
| 20CrMnTi | 8620 | C: 0.17–0.23, Cr: 1.00–1.30, Mn: 0.80–1.10, Ti: 0.04–0.10 | Carburized transmission gears |
All grades feature low sulfur (S ≤ 0.025%) and phosphorus (P ≤ 0.025%) content for improved ductility and machinability.
Mechanical Properties (As Cold Drawn)
| Grade | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Hardness (HB) | Typical Machinability |
|---|---|---|---|---|---|
| 20Cr | 540–690 | ≥345 | ≥16 | 156–207 | Excellent |
| 40Cr | 785–930 | ≥590 | ≥12 | 217–269 | Good |
| 42CrMo4 | 850–1000 | ≥655 | ≥12 | 241–285 | Moderate (requires sharp tools) |
| 35CrMo | 735–885 | ≥540 | ≥13 | 207–255 | Good |
| 20CrMnTi | 590–735 | ≥390 | ≥15 | 163–217 | Excellent (pre-carburizing) |
Dimensional Specifications
| Parameter | Standard Range | Custom Options Available |
|---|---|---|
| Diameter | 6 mm – 100 mm | Up to 120 mm (subject to grade) |
| Length | 2,000 – 6,000 mm | Cut-to-length (±1 mm tolerance) |
| Diameter Tolerance | h9 (standard), h8 (common), h7 (on request) | Per ISO 286 or customer drawing |
| Straightness | ≤ 0.3 mm per meter | ≤ 0.15 mm/m (precision grade) |
| Surface Roughness | Ra 0.8–1.6 µm | Ra ≤ 0.4 µm (with additional polishing) |
| Packaging | Oiled, bundled, plastic-wrapped on wooden pallets | VCI paper, export crates |
Manufacturing Process
- Hot-Rolled Bar Input: Sourced from continuously cast, fully killed steel with ultrasonic inspection.
- Pickling & Phosphating: Removes scale and prepares surface for cold drawing.
- Cold Drawing: Passed through a die at room temperature to reduce diameter and improve properties.
- Straightening: Precision roller or stretch-straightening for optimal geometry.
- Final Inspection: Dimensional checks, visual surface review, and batch testing.
- Optional: Stress relieving (~550–650°C) to minimize distortion during machining (available on request).
Why Choose Cold Drawn Over Hot-Rolled or Ground Bars?
| Feature | Hot-Rolled Bar | Cold Drawn Bar | Precision Ground Bar |
|---|---|---|---|
| Surface Finish | Rough, scaled | Smooth, clean | Mirror-like (Ra < 0.8 µm) |
| Dimensional Tolerance | ±0.5 mm or worse | ±0.05–0.1 mm | ±0.01 mm (h6/h7) |
| Strength | Standard | Enhanced (strain hardened) | As-heat-treated |
| Machining Allowance | High | Low to none | Minimal or none |
| Cost Efficiency | Low material cost | Balanced performance/cost | Higher cost, high precision |
| Best For | Structural frames | Mass-produced precision parts | Critical-fit components |
Applications in Mechanical Engineering
- Automotive: Transmission shafts, steering columns, valve stems
- Industrial Machinery: Pump shafts, guide rods, eccentric cams
- Agricultural Equipment: PTO shafts, linkage pins
- Hydraulics & Pneumatics: Piston rods, cylinder spindles
- Robotics: Joint axes, actuator components
- Tooling: Die holders, ejector pins, mold cores
Quality Assurance
- Full mill test reports (MTRs) per EN 10204 3.1
- ISO 9001:2015 certified production
- Batch traceability via heat number
- Optional ultrasonic testing (UT) or magnetic particle inspection (MPI) for critical applications
- Compliance with RoHS and REACH regulations
Ordering Guidelines
- Desired steel grade (e.g., 42CrMo4 / AISI 4140)
- Required diameter and length
- Tolerance class (e.g., h8)
- Surface finish preference
- Quantity and delivery terms
- Special requirements (e.g., stress relief, cut-to-length, certification level)
Conclusion
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